My first foray into the sphere of lap-jointed boomerangs, for example. Wood would (!) seem an ideal material, light but rigid. Since NZ is home to some of the world's largest Pinus radiata plantations I rather unsurprisingly chose to make mine out of that (radiata pine).
The lap-jointing, courtesy of some careful sawing, went surprisingly well, and i ended up with quite a nice looking, relatively light boomerang. However in the process of planing what was a 10mm thickness down to 5-7mm (= a lot of shavings!) and subsequent shaping exposed a difficulty in maintaining a sufficient joint strength. On an early test flight, a mild crash broke the rang on a part of the joint. dang! I'll try that again some time.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhO2wS75wIrMExVFU_kbzXVIJN_xgOl836TWjCunc3bLQ_pv1wNUBP-Hb1I7NOCo4-pGDRwPQkxl6avS1clb4U5lkjrI0CTA8Ljrf0m3DXhQ8L-iOvC-GgVZIQVw09RQ0cfdBADstfQaBS9/s1600/mould1.jpg)
Meanwhile, the idea of moulding my own cloth-reinforced resin rang had taken hold.
I had some polyester potting resin on the shelf; add some strips of polyester/cotton tee-shirt, a plasticine mould built on a foil-covered board in the outline of my selected plan, and presto! ...oops, whats this? my composite rang is a rubbery flop! not enough hardener?
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